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Talking about warehouse forklift

TIME:2017-12-15
With the rapid development of the world's industry, the global forklift production and sales have increased year by year, especially in the scale of China's forklift market. China's economy has been steadily improving, the logistics industry is booming, the forklift industry has become the best sub-industry of China's industrial vehicle growth, and has received unprecedented attention.
An internal combustion forklift, including more than 3,000 parts, about 900 kinds of parts. As the demand for personalized customization changes rapidly, the R & D department faces complex product engineering design, resulting in a sharp increase in the number of parts. A large number of components and WIP inventory problems have plagued the enterprise, while R & D personnel has created a problem in the design of a new product, whether to quickly determine the common parts and components.
First of all, we have to distinguish between forklift parts on the standard and common parts of the concept:
1、 Follow the pieces
In the new model projects do not have to redesign and development, directly to the old models of the parts used.
2、 Standard Parts
With the standard code of the parts, components and purchased parts, refers to the general national standard parts, professional standards and so on.
3、 Common parts
In different types, different brands or different types of products with the same type can be interchangeable, wide range of applications, and sometimes can not locate the standard parts.
4、 Special pieces
Special Parts Components used on only one product, or components designated as brand-specific components, that are designed for a specific product or that are developed and numbered for a single brand....
5、 Non - standard parts
Personalized customized non-standard components, the user made by the more special parts, according to the user's detailed requirements, data and information, manufacturers of non-standard production.
From the above, we can see: standard parts as long as the detection standards can be made between the various brands of domestic forklift universal, and follow pieces and common parts are actually based on the major forklift brand series of circumstances, special parts and Non-standard parts are basically not common.
From this we can see that the general parts of forklift truck parts, including standard parts, follow pieces and common parts (such as tires, radiators, filters, hoses, Motors, etc.), narrowly speaking, all forklifts can only be universal standard fasteners (screws, nuts, washers, rivets, etc.). In addition there are some forklift supplies are common, such as lubricants, brake oil, antifreeze and so on.
Forklift parts into a common across brands, different series and models of forklift brings many advantages:
1、Parts manufacturers, the different models of different types of parts to be a separate mold, resulting in carbon emissions, consuming the Earth's resources. After the common parts, can reduce the cost of mold, reduce the cost of a mold factory, but also will reduce the production costs.
2、The forklift machine factory, can improve the vehicle's research and development efficiency, shorten the development cycle, reduce the quality of risk, assembly process, effectively reduce the whole plant research and development and manufacturing costs, enhance the competitiveness of forklifts.
3、For forklift truck parts vendors, can quickly grasp a variety of different brands, series, type of forklift parts and applications such as quotation, a short period of time to become a professional accessory talent. No longer for the talent and all kinds of quotations, pictures, models, such as tired, or only familiar with a type of forklift, focus on a brand of accessories experts.
4、For procurement enterprises, can effectively reduce procurement costs, to avoid duplication of purchase, reduce communication costs, lower maintenance costs and so on.
5、And the whole industry in terms of parts, forklift parts of the revolution on the whole industry parts and components technology, has a significant role in promoting the implementation of standards is conducive to
6、Making components more interchangeable.
Of course, this large-scale common parts and components will bring some disadvantages.
1、As the common parts of the early stage of the need for enterprises to conduct a large number of market testing and verification, design, repeated testing, need to bring down the potential cost of quality problems caused by customer complaints.
2、General parts once the design defects or quality problems, can easily lead to more than machine manufacturers or parts manufacturers at the same time quality problems, economic losses.
3、Product specifications, performance and quality of the same, so that the cost of competition to become the only means of competition in the parts market, resulting in difficult to sustainable development of enterprises; enterprises to develop new products, new technologies, Progress is unfavorable.
4、In order to protect the value of the brand, the forklift brand, will be exclusively for patents and intellectual property rights and other means with the major parts suppliers signed between the original parts protection agreement, parts generalization, will destroy the relationship between the cooperation.
With the rapid development of the world's industry, the global forklift production and sales have increased year by year, especially in the scale of China's forklift market. China's economy has been steadily improving, the logistics industry is booming, the forklift industry has become the best sub-industry of China's industrial vehicle growth, and has received unprecedented attention.